Kiran Hydraulics is dedicated to providing high-quality plate rolling machines designed for efficient metal fabrication. Proper maintenance of these machines is essential to ensure optimal performance, longevity, and safety. The following maintenance specifications outline the recommended procedures to keep your Kiran Hydraulics Plate Rolling Machine in optimal working condition.

Regular Maintenance:

• Cleaning: Regularly clean the machine surfaces, removing dust, debris, and accumulated metal shavings. Use non-corrosive cleaning agents and ensure all components are dry before operation.
• Lubrication: Follow the manufacturer's guidelines for lubrication intervals. Apply recommended lubricants to bearings, gears, and moving parts to reduce friction and wear. Pay special attention to high-stress points.
• Hydraulic System: Monitor hydraulic fluid levels and quality regularly. Replace hydraulic fluids as per manufacturer recommendations. Inspect hoses, fittings, and seals for leaks and signs of wear.
• Electrical Components: Inspect wiring, connectors, and control panels for any signs of damage or corrosion. Tighten loose connections and replace worn-out components promptly.
• Roll Alignment: Periodically check and adjust the alignment of the rolling rolls. Misalignment can lead to uneven rolling and decreased product quality.
• Safety Components: Ensure all safety features such as emergency stops, guards, and interlocks are functioning properly. Regularly test these components to guarantee operator safety.

Scheduled Maintenance:

• Bearings and Gears: Replace bearings and gears at recommended intervals to prevent breakdowns and ensure smooth operation.
• Hydraulic Filters: Regularly replace hydraulic filters to maintain proper fluid cleanliness and system efficiency.
• Calibration: Periodically calibrate machine settings and controls to ensure accurate rolling and bending results.
• Wear Parts: Keep an inventory of essential wear parts such as rollers and guides. Replace these parts as needed to maintain consistent performance.

Operator Training:

Provide operators with comprehensive training on the proper operation and maintenance of the plate rolling machine. Ensure they understand the machine's controls, safety features, and routine maintenance tasks.

Professional Service:

For complex maintenance tasks or issues, contact Kiran Hydraulics' authorized service technicians. They are trained to diagnose, repair, and maintain the plate rolling machine effectively.

Plate Rolling Machine Maintenance Specifications by Kiran Hydraulics, Mumbai:

1. Machine Types: Kiran Hydraulics offers maintenance services for various types of plate rolling machines, including 3-roll, 4-roll, and pyramid type plate rollers.

2. Expert Technicians: Our team of experienced technicians is well-versed in the intricacies of plate rolling machines, ensuring thorough and efficient maintenance.

3. Regular Inspection:

• Scheduled check-ups and inspections to identify wear, tear, and potential issues.
• Examination of hydraulic systems, electrical components, and mechanical parts.
• Adjustment of alignment and calibration for precision performance.

4. Lubrication and Cleaning:

• Adequate lubrication of moving parts to minimize friction and enhance operational efficiency.
• Thorough cleaning of components to prevent the buildup of debris and contaminants.

• Inspection and maintenance of hydraulic pumps, valves, and cylinders.
• Replacement of hydraulic fluids and filters as needed.
• Pressure testing to ensure proper functioning of the hydraulic system.

• Examination of electrical wiring, connections, and control panels.
• Diagnosis and rectification of any electrical issues.
• Calibration of sensors and controls for accurate operation.

• Adjustment and tightening of belts, chains, and gears.
• Replacement of worn-out or damaged mechanical parts.
• Alignment and balancing of components for optimal performance.

• Skilled welding and fabrication services for repairing or reinforcing machine structures.
• Restoration of worn-out sections to extend the machine's lifespan.

• Comprehensive testing after maintenance to ensure smooth operation.
• Verification of plate rolling accuracy and consistency.

• Swift response and on-site repairs for unexpected breakdowns.
• Availability of spare parts for prompt replacements.

• Detailed maintenance reports outlining the work conducted and recommendations.
• Suggestions for ongoing maintenance and improvement.

• Tailored maintenance plans to suit specific machine requirements.
• Regular maintenance schedules to prevent major issues and downtime.

Optional training sessions for your team to handle minor upkeep and troubleshooting.

Guidelines for safe machine operation and maintenance practices.

Ensure the longevity and optimal performance of your plate rolling machines with Kiran Hydraulics' comprehensive maintenance services. Contact us to schedule maintenance and keep your operations rolling smoothly.